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The CX4 Story

“The thing that has always attracted me to airplanes is their beauty and graceful lines. From the time I was a boy, I wanted to design and build an airplane with what I liked best about the way airplanes look.”

I wanted it to be easy to make, economical and with a closed cockpit so you could fly it all year long. The cockpit needed to be big enough to handle me a 6′ plus person comfortably, so I made a wooden mockup of the cockpit first.

I am a high school graduate and a graduate from Embry-Riddle School of Aeronautics for Aircraft Mechanics and have been continually active in general aviation for over 50 years, with countless hours of hands-on experience in sheet metal, welding, engine build-up, and all the other skills necessary to be an aircraft mechanic. Now that I’m retired, I found I had the time, space and a few funds to build an airplane, I felt might be wanted by many homebuilders that do not have unlimited funding, but have the same dream I had.

I chose a VW engine because I think it is the most economical, smoothest running reliable power pack available and it has a good support team in Great Plains Aircraft Supply.

The aircraft is constructed with 6061T-6 aluminum and assembled on a 16′ table with a 3″X¼” steel angle attached to the side used to make most of the bends in the metal. There are no special jigs required. The ribs and bulkheads are formed over wood. The engineering was calculated at 4 Gs and tested to 5.8 Gs

The airplane is quite simple and easy to make. The main center section and wing spars are made first and the wing attach points are drilled together to set the wing dihedral, the spars are separated and the wings constructed. The completed wings are joined to the center section spar and the center section is built up with the wings attached. Now you know that the wings will fit the airplane when completed. The center section is removed and set on the 16 foot table and the fuselage is built up around the center section. I used mostly Avex flush rivets, which are pulled rivets. This made it possible to build the complete aircraft by myself except for a few operations.

The performance has been the real surprise for me. I never dreamed it would fly so great. It has a very gentle stall and is easy to land. I have only 300 total flight time as a private pilot yet I got in it and flew it with out any trouble at all. It is stable and faster than I thought. I’m flying along with my hands folded in my lap, working off the 40 hours needed to complete the requirements. When the wing drops a little I just add a little opposite rudder and the wing comes right back up, never having to touch the stick. It has excellent cross wind handling too.

I fly out over the beach here in Pensacola and look down at the people and wonder if they have any idea how happy this 75 year old man is to be up here in his airplane that he made himself.

David Thatcher, Sr.


With over 1500 hours in Thatcher Aircraft I have learned to enjoy them more as time goes on. They are, like David Thatcher, direct, honest and efficient – a true pleasure to fly. When Dave and I began building my CX5 I had never pulled a rivet or cut a piece of aluminum. I found the building process to be a great learning experience and came to love it. The plans and builders manual are very well done with many full size templates.

Now, with over 1000 hours in my CX5 I look back on countless beautiful flying experiences and look forward to even more in the future in the CX7. Thatcher aircraft are able to carry big guys in comfort and perform well on very simple and reliable VW based engines. I like that, with an LSA, I can fly using only my drivers license and the 20 gallons usable fuel is more than enough. I like the safety of landing slow and the pleasure of cruising fast on little fuel, be it 100LL or no-ethanol 93 octane mogas.

My retirement check goes a long way building and flying a Thatcher- “The Best Kept Secret in Sport Aviation.”

Glen Bradley

David Thatcher

Designer

Glen Bradley

Test Pilot (etc.)